Subsea Pipeline Pre-commissioning Unit

The subsea pipeline pre-commissioning unit is composed of three skids, including subsea pigging, subsea pressure test and subsea distribution unit, which are used for pre-commissioning operations such as pipeline cleaning, pressurization and temperature & pressure detection at the depth of 2,000 m in the deep sea. It's available in chemical injection to meet the pre-commissioning requirements of subsea pipeline before official operations.

Description

⊙Power comes directly from ROV, delivering less consumption and easy operation.
⊙Functions with real-time data display and wireless data transmission.
⊙Using the seawater as the medium delivers low operation cost.
⊙Corrosion inhibitor and dye are filled during pigging and pressure testing so as to maintain the inner wall of pipelines.
⊙Downline operation mode helps meet the pressure test and cleaning requirements for large-size and long-distance subsea pipelines.

Specifications

7.1Subsea Pigging Skid
The subsea pigging skid consists of the seawater filter, centrifugal pump, venturi tube, flowmeter, pressure gauge and data acquisition system. Two operational modes including autonomous water filling and auxiliary water filling through centrifugal pump help realize pipeline internal cleanup.

Technical Parameters

Item Parameter
Dimensions (L x W x H) 4,000×2,500×2,600 mm
Total Weight 10,000 kg (Chemical excluded)
Flowrate 150 m³/h
Working Pressure ≥ 170 psi
Operation ROV

7.2Subsea Pressure 

Test SkidThe subsea pressure test skid, integrated with seawater filter, subsea piston pump, pressure sensor, and data acquisition system, is suitable for pipeline pressure test operation. It serves to destroy the adhesion between the removed objects and the subsea pipeline through flushing from high-pressure water jet to wash up the marine organisms on the surface of the submarine pipeline. 

Technical Parameters

Item Parameter
Dimensions (L x W x H) 4,000×2,500×1,900 mm
Total Weight 8,000 kg
Flowrate 5 m³/h
Working Pressure ≥ 20,000 psi
Operation ROV
Applicable Pipeline Dia. 203 ~ 610 mm

7.3 Subsea Distribution Unit 

The subsea distribution unit functions with two kinds of operation modes including the Downline and subsea distribution unit. There are two pressure test channels and the expandable channels reserved. Each channel is integrated with temperature sensor and pressure sensor to allow for the simultaneous pressure test of multiple subsea pipelines. 

Technical Parameters

Item Parameter
Working Depth ≥ 2,000 m
Design Pressure 10,875 psi
Channel Size 1", 2"
Expandable Channel 4
Operation ROV

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